What Are The Different Void Fills Used In Packaging

December 13, 2022

Do you own a business where your products go out of shipment every day? You must have an idea 

of how stressful it is to make sure product safety throughout the transit. 

It is of the utmost importance to ensure that your product is packed properly when it reaches the 

customer's door after passing through each step of the transportation process. The product should 

remain safe, and the customer should not get irritated when opening the packaging.

Today, in this blog post, we are going to talk about different void fills used in packaging which 

protect the products from every kind of damage. 

So, Let’s get started!

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1. What Are Void Fills?

2. Comparison Between Traditional And Sustainable Void Fill 

3. Types Of Void Fill-in Packaging


What Are Void Fills?

Before diving into the types of void fills. Let’s talk about the definition of void fills.

When you pack your item in a packaging box for shipping. There is always some space left in the box. 

So, what happens next is if there is no void fill there is a high chance that the product will get 

damaged inside the box before reaching the customer. That is why companies pay more attention 

to the packaging inside the box so that they don't get customers complaining about product damage 

because it will the company's reputation.


Comparison Between Traditional And Sustainable Void Fill 

It is necessary to explain why traditional void fills are not included in the list when discussing different 

void fills. After comparing the two, you'll understand why businesses should avoid traditional void-fill 

packaging in this day and age. Let’s talk about traditional void fills first. 

Traditional Void Fill

Traditional void fills mean any material that contains plastic is used to fill empty spaces in the package boxes. 

It includes Styrofoam, foam peanuts, bubble wrap, etc. 

They may have some advantages like they are long-lasting and protect the product from wear and tear but it 

is causing more damage to the environment than ever. 

Plastic void fills are not only harmful to human but also damages aquatic lives because most of the plastics are 

dumped into the oceans. Moreover, the production of plastics releases carbon dioxide in high amounts which 

cause environmental pollution. 

Further, peanut packaging creates a lot of mess at the warehouse stations, and when customer open their box, 

they have to run for a sweeper before even checking their products to clean the mess. 

Therefore, it's high time we decide for our future generation because they might face extreme challenges 

in terms of bad environmental conditions. 

Due to this reason, more businesses are switching from these harmful void-fill packaging to better packaging. 

Sustainable Void Fill

Sustainable void fills are in high demand nowadays because of their best performance. Sustainable material is 

mostly made up of kraft paper which is an excellent biodegradable material. They can be used for different 

packaging purposes according to the business requirement. In addition to being good for the environment, 

they provide excellent product transportation safety.

Sustainable packaging manufacturers are coming up with new techniques to protect different kinds of products 

so that they can reach customers without facing any damage. Furthermore, different kinds of machines are used 

to produce different void fills according to customer needs.

Moreover, these void fills not only save your product from damage but also have impressive packaging. 

Customers may have a better experience when they open their packages as a result of their cleaner appearance.

After mentioning all the advantages of sustainable void-fill packaging. Let's move on to the main section and discuss 

types of void fill-in packaging. 

Types Of Void Fill-in Packaging

Without further ado, we will now discuss various packaging void fills.

Void Fill Paper

Void-fill paper is kraft paper turned into folded paper with the help of a machine known as a void-fill 

paper machine. There are always high chances of wear and tear because of rough handling of the 

product during shipment before even reaching to customer’s doorstep. Therefore, they provide an 

excellent cushioning effect to the product so that product does not move inside the box to suffer 

any damage during labor handling.

Void fill paper has nearly no disadvantages because,

●It is easy to use.

●It is 100% biodegradable.

●It is a 100% recyclable material.

●It has no extra shipping cost due to its lightweight. 

●Low-cost material.

●It provides cleaner packaging.

Furthermore, the paper cushion machine which is used to make this void fill paper is very handy. It is 

cost-effective and can be operated with the foot pedal.

Air Pillows

As the name suggests, air-filled pillows are used as void fill to provide secure packaging. These are the best 

alternative to bubble wrap or peanut packaging because it secures options for the environment and does not 

create a mess like peanut packaging. 

Air pillows or air cushions are made up of high-density polyethylene HDPE which is a biodegradable material. 

In addition, there is up to 99% air and 1% plastic is utilized making it best for a healthy environment. 

They come in film rolls and transform into air pillows on the spot with the help of an air cushion machine

●Easy to use.

●They are best for heavy products.

●It takes less space.

●No extra shipping cost because of its lightweight.

●Provides excellent protection to the package.

Besides, the air pillows machine makes packaging easier the whole packaging process. It is fast, and affordable and, 

improves packaging efficiency. Furthermore, it requires very low maintenance.


To conclude, when a company switches its packaging from traditional to sustainable packaging, it contributes 

to a better environment. 

Void fills are an important part of every packaging need. It saves you from a lot of trouble by protecting your 

product from damage or any kind of breakage during transit. Furthermore, presentation enhances due to the 

use of sustainable void fills. Hence, customers can have a better experience when they open their packages.

If you are unsure which void fill is best for your company's needs. You may get in touch with the manufacturer 

of sustainable packaging. They will direct you about packaging needs based on your company's requirements.

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